High Temperature Manufacturing Products
The best solution often includes a combination of high temperature machining solutions. Fortunately, MWI enables one-stop shopping by providing a wide variety of intense temperature and composite solutions to best fit your total requirement.
Whether you need electrical discharge machining supply selection and part design, or final machined and treated products, MWI will exceed your expectations. After more than fifty years serving the industry, we guarantee it.
Often the ideal solution requires a crafted combination of higher temperature carbon materials. One of the reasons MWI is an industry leader in graphite machining is that we offer a huge variety of customized supplies and manufacturing products so that you can find the perfect solution to your specific needs.
Carbon Carbon Composite
“TOKAREC” C/C COMPOSITE is a material comprised of extreme strength C. fiber and C. matrix. This composite, having excellent mechanical properties, is suitable for use in a variety of high-temp applications where extreme strength is desirable.
Features
- Strong C. Fiber with C. Matrix
- Extreme Strength
- Low Thermal Mass
- Excellent Thermal Shock Resistance
- Intense Purity
Properties
Rigid Carbon Insulation
MWI manufactures c. insulation components for thermal gradient control and energy efficient solutions. We also provide C. insulation solutions to reduce hot zone particle contamination.
Features
- Superior Thermal Gradient Control for Efficient High Temp Operations
- Low Thermal Mass
- Complex and Intricate machining available
- Purity < 20 PPM available
Properties
- MWI offers a wide range, both rayon and pitched based, of insulation products
- Contact us for the appropriate insulation solution
Glassy Carbon Materials
Through years of intense research and innovative development, we’ve perfected our process to produce these premium products. These products are ideal for plasma etch and ion implantation, as well as other environments that require extremely pure components.
In theory, this substance should act just like graphite and other types of manufacturing substances, but in reality, it doesn’t react as quickly or intensely. This is because it is extremely dense, which differs from traditional types of graphite which are more porous. This density and resistance are much more similar to HOPG and pyrolytic graphite than lower density traditional graphite.
Since the surface orientation is so specific, this type of composite is much better suited to being used as an electrode material. These electrodes, when modified as paste and other manufacturing supplies, are referred to as “modified electrodes.”
Here are some benefits of using glassy carbon materials:
- Super Intense Purity
- Very little metal diffusion
- No Outgassing
- Theoretical Density (-SiC)
- Extreme temperature resistance to vacuum or gas reaching temperatures of 3000°C
- Intense resistance to corrosion
- No open porosity—impermeable to gas and liquids
- No wetting by melts
- Extreme strength and hardness
- Very low density
- Low thermal expansion
- Resistant to thermal shock
- No particle generation—very high surface quality
- Biocompatible
- Great conductivity
- Isotropy – both chemical and physical
Properties
Solid Silicon Carbide (SiC)
Solid SiC, manufactured by a unique Chemical Vapor Deposition process (CVD), is used in many advanced semi-conductor applications where high purity is required.
Features
- Super Intense Purity
- Excellent Chemical Resistance
- Very little metal diffusion
- No Outgassing
- Theoretical Density (-SiC)
Properties